Strand Conditon Monitor - Roll Gap Monitoring Unit for Monitoring Continuous Casting Machine

Strand Conditon Monitor - Roll Gap Monitoring Unit for Monitoring Continuous Casting Machine

The Strand Condition Monitor, also known as the continuous casting machine condition monitoring unit, is a measuring device powered by a rechargeable battery and controlled by a computer, used to automatically measure the physical parameters of the continuous casting machine. The measuring components of the roll gap meter mainly include a roll gap measurement sensor, an angle meter, a roll transmission sensor and a water spray measurement sensor, which can measure the roll gap, welding arc, roll rotation and cooling water distribution.

Roll gap measuring instruments are widely used in steel plants, mechanical processing, construction, metallurgy, scientific research institutions, etc. It has the characteristics of high measurement and control accuracy, reliable performance, stable operation, and easy use.

The multi-function roll gap detector can automatically measure the roll gap of continuous casting machines, calculate and detect physical parameters such as guide roller rotation rate. By analyzing the measurement results, the continuous casting machine process and equipment maintenance personnel can identify the problem areas of the continuous casting machine equipment. If these problems are not discovered and solved in time, they will lead to the degradation of the quality of the continuous casting billet, steel leakage during the casting process, and surface defects. and problems such as internal cracks and centerline segregation. .

The function of multifunctional roll gap meter:

1. The multi-functional roll gap meter is crucial for judging the accuracy of the continuous casting machine status. Since the steel mill applied the roll gap measuring instrument, it has greatly reduced the abnormal shutdown rate of the continuous casting machine caused by errors in manual measurement and judgment. The maintenance work of the continuous casting machine is carried out more effectively, saving maintenance man-hours and downtime, and at the same time ensuring the accuracy of the continuous casting machine segment status, thereby reducing casting quality objections and improving the operation rate of the continuous casting machine.

2. With the continuous upgrading of the manufacturing industry, multi-functional roll gap gauges have emerged, especially in precision equipment casting, special construction projects and other fields, playing an irreplaceable role. Using the roll gap meter testing equipment, you can clearly find whether the equipment has quality defects, loose centers, cracks and other problems. The test data of the roll gap meter is true, effective, and easy to understand.

3. The continuous casting machine roll gap meter is an important equipment for online testing of the accuracy of the sector-shaped roller rows of the continuous casting machine, the centering of the casting rollers, the opening degree and the actual curvature. It is also an important link in testing the quality of the billet and detecting defects.

4. It reduces the time for adjusting the roll gap, improves the efficiency of maintenance, ensures the quality of the cast slab, and is effectively used in the steelmaking workshop, making a great contribution to equipment maintenance and quality management.

5. The correct opening and roller position of the guide rollers of the continuous casting machine not only improve the operation rate of the casting machine, but also determine the quality of the slab surface to a large extent.

6. The roll gap detector is used to measure the roll gap and other parameters of continuous casting equipment. The working environment is very harsh. This roll gap detector can adapt to harsh working environments such as thick dust, moisture, oil, large vibration, etc.

7. Improve the quality of continuous casting. By measuring the gap size between the continuous casting rollers of the casting machine, the degree of wear and deformation of the continuous casting rollers can be detected, and maintenance measures can be taken in time to ensure that the gaps between the continuous casting rollers are appropriate, thereby improving the quality of continuous casting.

8. Reduce production costs. Using the continuous casting roll gap measuring instrument to timely detect the changes in the gaps between the continuous casting rolls of the casting machine can increase the service life of the continuous casting rolls, extend the replacement time, reduce the number of replacements, and reduce production costs.

9. Improve operating efficiency. The continuous casting roll gap measuring instrument adopts an automated measurement method, which can accurately measure the gap size between the continuous casting rolls of the casting machine, reduce the tedious manual operation and measurement errors, and improve operating efficiency.

10. The continuous casting guide roller gap measurement device is an important equipment to ensure the quality of continuous casting billets, especially the roll gap meter used in industrial sites. Due to the complexity and diversity of the industrial site environment, the hardware and software of the roll gap meter The design puts forward higher requirements; good sealing and convenience, miniaturization and independent charging power supply equipment, high resistance to vibration and impact, high reliability and maintenance performance, etc.

Calibration Table for Strand Condition Monitor (SCM)