MDC-L100 Square Billet Round Billet Taper Measuring Instrument

Overview:

It is a new type of mold taper measuring instrument. The instrument adopts a high-precision, high-sensitivity laser ranging sensor, which scans by the way of laser beam, and returns the measurement data in real time. The host computer shows the data of mold taper after modeling and analyzing the returned measurement data. The upper computer software intuitively reflects the data situation of the tested mold taper to the user in the form of data table, data curve and 3D model diagram, and provides a true and reliable theoretical basis for the on-site operators to maintain the mold.

The mold taper measuring instrument is a high-precision instrument. The whole instrument includes a high-precision laser ranging sensor, two digital servo motors, an encoder, a horizontal sliding screw, a vertical sliding screw, and a calibration console and controller etc. The equipment has many advantages such as high measurement accuracy, strong stability, easy installation and strong observability. The instrument is suitable for the taper detection of round billet in the continuous casting process of major iron and steel enterprises. It is widely used and powerful.

The composition

1. The mold taper measuring is equipped with: data processing and display unit, horizontal motion mechanical power output unit, vertical mechanical power output unit, instrument motion control unit, laser measurement sensor, and instrument bracket.

2. Data processing and display unit: used for data acquisition and storage, system equipment control, parameter configuration, height display of the descent, start and stop control, etc.

3. Horizontal motion mechanical power output unit: the digital servo motor in the horizontal direction controls the sensor to move in the horizontal direction, so that the sensor can scan the horizontal inner cavity wall of the mold copper plate to detect data.

4. Vertical mechanical power output unit: the digital servo motor in the vertical direction controls the sensor to move in the vertical direction, so that the sensor can scan the vertical cavity wall of the mold copper plate to detect data.

5. Instrument motion control unit: It is used to control the motion scanning of the motor, and the running speed, running track, and control mode of the motor can be configured through parameter settings.

6. Laser measurement sensor: The laser displacement sensor adopts the principle of high-precision laser ranging.

7. Instrument bracket: The mold surface cladding detection equipment need to be placed directly above the mold when it is in use, and it is required to be fixed firmly without displacement vibration during the measurement process to ensure the measurement accuracy.

The parameters:

Measuring range: Φ60~1800mm (customizable)

Measurement accuracy: 0.01mm

Spot diameter: 1.0X1.5mm

Falling pace: 1~20mm/step

Single measurement time: less than 2mins

Power supply: DC24V

Operating temperature: -20~80℃

Equipment warm-up time: 3~5min

Shock resistance: 50G (X, Y, Z axis)

Vibration resistance: 10Hz~5Hz (amplitude 1.5mm, each 2 hours in X, Y, Z axis)